We help you to get rid of the paper forms
- We digitize manual filling of waybills or payroll checks.
- We’ll help you eliminate problems with readability, errors, and delays when transferring data to ERP systems.
- We will ensure that production documentation is available to you and, at the same time, implement a training program for operators.
- Our solution is well-received during quality system audits and thus helps your business grow.
Production records to the satisfaction of the auditors
We can simplify production records for operators while meeting requirements of customer audits, especially in lATF 16 949.
We can effectively automate work confirmations flowing to ERP and replace outdated way of rewriting reports (from waybills of payrolls). Through MES we control sequence of steps (actions) of operators, at the same time we do not require any PC-skilled operators. We divide operators into categories through roles, user groups and language set (CZ, ENG, DE, PL, HU, RO…).
The operator’s terminal works not only for work confirmations, its role is to control processes according to predefined configurations for each workplace.
Records of production -processes covered by operator terminals
- Registration of user (setter / operator) to production / job.
- Loading of a packing unit or ID of product.
- Work confirmation – OK, NOK, type of NOK.
- Type of automatic or manual downtimes.
- Working with Production documentation.
- Calling of professions. More info at Alarms and escalation system.
- In the machine setup mode, support for uploading programs to the machine, adjusting the number of cavities, assigning tools, etc.,
- Management of the release process to SOP (Start of Production).
- Managing the workplace according to a predefined inspection plan.
- Printing labels for packaging units, or pieces.
- Management of requirements for material delivery / dispatch.
- Records of input materials / components.
- KPI, reporting.
Controlled production documentation, paperless production
MES PHARIS guarantees that up-to-date production documentation is available in electronic form at workstations.
It digitizes and manages the change control process for documentation and notifies the operator of any changes.
The system can serve as the primary manager of production documentation, or we can integrate it with the client’s existing DMS.
Critical documentation can be displayed as a screensaver or on an external monitor.
Qualification matrix – Administration of trained users
The system includes support for the management and control of employee qualifications in accordance with IATF 16 949.
The ability to prevent an operator from being assigned to a task if they lack the necessary training for the manufacturing process of the relevant product.
Recorded operator training has various levels and expires after a set period unless it is renewed.
Production Approval Prior to the Start of Mass Production
The system allows you to define the individual steps and their sequence that must be completed before production begins.
The operator terminal guides the operator through predefined steps and, via dialog boxes, prompts the operator to complete them.
The management of this process is recorded in the background and serves as the basis for customer audits.
Visual management in the workplace
The operator terminal screen can display the current performance of the workstation or, as the case may be, the operator.
Visualizations can be presented in the form of integrated KPIs or dynamic customer reports, which can be set as a screensaver.
Standard metrics include OEE, PPH, production delays, downtime, scrap rates, etc.
Get a proven MES solution
We’d be happy to help you digitize your processes and manage your production in accordance with IATF 16 949. This will give you an online overview of work-in-progress orders, modern paperless production, precise documentation for customer audits, and traceability—all in accordance with Industry 4.0 principles.
Above all, you’ll obtain reliable data for the continuous improvement process (CI, DMAIC…).
This competitive advantage will also help you win new projects. Eliminate chaos in your record-keeping, reduce stress before audits, and take advantage of a professional, time-tested solution.
