LUKOV Plast, located not far from one of its main customers - production plants of ŠKODA AUTO, focuses on development, production and assembly of plastic, metal and electronic parts and subassemblies. In its more than a quarter of a century long existence, it has undergone a dynamic development and could set an example for many similar companies. For example, company managed to capitalize on her experience, and according to all assumptions, she successfully established the production of sun visors on the MQB platform for the Volkswagen Group.
SOLUTION
MES PHARIS provides comprehensive production management, both in molding shop itself and on the MQB line producing sun visors.
Support of production processes according to ideas of Industry 4.0 (automation of the production process, which is controlled by the product itself) is implemented on the MQB line. After reading a unique QR code, the production line is automatically adjusted according to the product variant. MES PHARIS ensures upload of predefined parameters to individual PLCs and performs automatic re-registration of operators to context work order.
MES PHARIS performs many tasks in individual production nodes at the assembly line, such as displaying currently approved production documentation, checking operators’ training, working with NOKs, input checks, "reworks" of sun visors, refilling incomplete packaging, etc. For the final operation "Quality wall” provides MES PHARIS printing of labels for packaging according to the definition of packaging requirements.
In the molding shop of this customer, it is usual to use packaging units as a tool for unique identification of production and traceability.
