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PRODUCTION CONTROL, WORK CONFIRMATIONS

Digitization of the process and production control through production terminals. Transformation to e-work-confirmations, paperless production documentation, automation of downtimes, management of training management, release to SOP.

WE HELP YOU TO GET RID OF THE PAPER FORMS

  • We digitize manual filling of waybills or payroll checks.
  • We eliminate problems with readability, error rate and time delay during manual data entry to ERP systems.
  • We will ensure the quality of production documentation for you and we will introduce operator training management.
  • We will eliminate non-conformities in certification audits and boost your business development.

PRODUCTION RECORDS TO AUDITORS' SATISFACTION

We can simplify production records for operators while meeting requirements of customer audits, especially in IATF 16 949.

We can effectively automate work confirmations flowing to ERP and replace outdated way of rewriting reports (from waybills of payrolls). Through MES we control sequence of steps (actions) of operators, at the same time we do not require any PC-skilled operators. We divide operators into categories through roles, user groups and language set (CZ, ENG, DE, PL, HU, RO…).

The operator’s terminal works not only for work confirmations, its role is to control processes according to predefined configurations for each workplace.

RECORDS OF PRODUCTION – PROCESSES COVERED BY OPERATOR TERMINALS

  • Registration of user (setter / operator) to production / job.
  • Loading of a packing unit or ID of product.
  • Work confirmation - OK, NOK, type of NOK.
  • Type of automatic or manual downtimes.
  • Working with Production documentation.
  • Calling of professions. More info at „Alarms and escalation system.“.
  • In service mode, support for upload programs to machine, adjusting cavities, assigning tools, etc.,
  • Control of release to SOP.
  • Workflow management in relation to predefined control plan.
  • Printing labels for packaging units, or pieces.
  • Management of requirements for material delivery / dispatch.
  • Records of input materials / components.
  • KPI, reporting.

SELECTED REFERENCES

Controlled production documentation, paperless production

MES PHARIS guarantees availability of up-to-date e-documentation at workplace.

Digitizes and controls change-process in documentation and reminds operators about changes.

MES PHARIS acts as the primary admin of production documentation, or it integrates with current DMS client.

Critical documentation can act as a screen saver or appear on external monitor.

Qualification matrix - training management

System supports administration and management of staff qualifications according to IATF 16 949.

System prevents operators without training from registration to a specific production operation or product.

There are several levels of operators’ training, each one expires within defined period, if not renewed.

Product release to SOP

System allows definition of mandatory steps and their sequence, before the the product is released to production.

Production terminal guides operators step-by-step and makes them to perform each one via dialog boxes.

Management of this process is recorded in the background and serves as a basis for customer audits.

Workplace visual management

It is possible to show current performance of the workplace or operator on the production terminal.

Visualization can be represented via integrated KPIs or dynamic customer reports, it can be also set as a screen saver.

OEE, PPH, production delays, downtime, scrap and others are among standard indicators.

CHOOSE TRUSTED SOLUTION

We will be happy to help you with process digitization and production management in accordance with IATF 16 949. You will get an online overview of work in progress, modern paperless production, precise documents for customer audits, traceability, all in accordance with the principles of Industry 4.0. This competitive advantage will also help you to acquire new projects. Get rid of the chaos in the records, the stress of audits and use a professional and long-term proven solution.

WANT TO KNOW MORE?

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CONTACT US

Martin Urban
Head of Sales and Marketing
MES PHARIS