UNIS, a.s.
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References

Investor ROBERT BOSCH, spol. s r.o. České Budějovice
Finalization: 2011
Project Manufacturing execution system PHARIS for molding shop
Solution MES PHARIS for data acquisition and data collection, upload/download of production programs into/from injection molding machines.
MES PHARIS arranges:
  • on-line communication with injection molding machines, data collection
  • solution of technological LAN
  • complex management of production programs
  • management, evidence and injection moulds maintenance
  • PHARIS mobile client with WiFi and RFID reader for injection moulds maintenance and central uploading of production programs
  • OEE - Overall equipment effectiveness
  • maintenance of technological equipment
  • technological screens - graphical visualisation of production
  • production parameters historization
  • trends of production parameters
  • remote presentation of changes protocol
  • alarming
Implementation of RFID identification (injection moulds and injection machines).
Investor NovoPLAST PP molding shop SlavoňovRUNNING REALIZATION
Finalization: 2010/2011
Project MES PHARIS for molding shop
Solution MES PHARIS for complex monitoring and process controlling of molding shop arranges: 
  • communication with injection molding machines
  • technologic processes management
  • job order planning 
  • creation of a batch record 
  • controlling of production process
  • motitoring of in-proces job-orders, time prediction 
  • production reporting
  • communication with POHODA
  • delivery of operator terminals
Implementation of RFID.
Investor FOREZ s.r.o. metal stampingRUNNING REALIZATION
Finalization: 2011
Project MES PHARIS for metal stamping
Solution MES PHARIS for complex monitoring and process controlling of metal stamping: 
  • communication with presses, technological network, data collection
  • technologic processes management
  • job order planning 
  • creation of a batch record 
  • controlling of production process
  • motitoring of in-proces job-orders, time prediction 
  • production reporting
  • communication with ERP ENTRY
  • production indicators, OEE...
  • delivery of operator terminals
Implementation of RFID.
Investor FOREZ s.r.o. molding shop Sázava
Finalization: 2010/2011
Project MES PHARIS for molding shop
Solution MES PHARIS for complex monitoring and process controlling of molding shop arranges: 
  • communication with injection molding machines, data collection
  • technologic processes management
  • job order planning 
  • creation of a batch record 
  • controlling of production process
  • motitoring of in-proces job-orders, time prediction 
  • production reporting
  • communication with ERP ENTRY
  • production indicators, OEE...
  • delivery of operator terminals
Implementation of RFID.
Investor FOREZ s.r.o. tool shop Ostrov
Finalization: 2010/2011
Project MES PHARIS for tool shop
Solution MES PHARIS for complex monitoring and process controlling of tool shop arranges:
  • technologic processes management
  • job order planning
  • creation of a batch record 
  • controlling of production process
  • motitoring of in-proces job-orders, time prediction
  • production reporting
  • communication with ERP ENTRY
  • production indicators, OEE...
  • delivery of operator terminals
Implementation of BarCode (persons, tools,drawings).
Investor KOVOKON Popovice s.r.o.
Finalization: 2010/2011
Project MES PHARIS for metal-working
Solution MES PHARIS for complex monitoring and process controlling of metal-working arranges:
  • CNC machine communication
  • CNC machines monitoring (service, breakdown,automatic cycle...)
  • DNC
  • technologic processes management
  • job order planning
  • creation of a batch record
  • CNC programs evidence
  • tools management, monitoring of tools exchange
  • controlling of production process
  • maintainance
  • electronic factory journals of CNC machines 
  • motitoring of in-proces job-orders, time prediction
  • production reporting
  • communication with ERP QI
  • production indicators, OEE...
  • monitoring of attendance of persons at the workplace
  • visualisation of workshops
  • delivery of operator terminals
Implementation of BarCode.
Investor Macco Organiques, s.r.o.
Finalization: 2010
Project MES PHARIS for controlling of chemical production
Solution MES PHARIS for complex monitoring and process controlling of chemical production arranges:
  • management of recipes
  • job order planning
  • electronic batch record
  • controlling and monitoring of production process
  • motitoring of in-proces job-orders, time prediction
  • communication with ERP K2
  • communication with Lotus Notes
  • communication with weigth devices GAPA
  • communication with LIMS LabSys
  • delivery of industry operator terminals
Validation according to GAMP 5.
Investor IVAX Pharmaceuticals s.r.o. Opava, člen skupiny TEVA
Finalization: 2009
Project APSW for IRINOTECANE and PW (pured water)
Solution APSW implementation for IRINOTECAN production a Pured Water in IVAX Opava. Documentation, implementation, testing, commissioning, validation, training.
  • APSW DCS Yokogawa Centum CS3000 
  • serial ASCII communication with UNISTATS and EVAPORATORS trough PLC STARDOM
  • communication CS DCS Yokogawa a PLC STARDOM
  • implementation APSW for IRINOTECANE
  • implementation APSW for PW (Pured Water)
  • trends, control sequences, alarming, reporting, backup...
  • documentation for IRINOTECANE a PW (FS,DS,DQ,FAT,SAT, OM)
  • validation
Investor Rafinery Usinsk, Rusko
Finalization: 2009
Project MES PHARIS for maintainance of boiler house of rafinery
Solution MES PHARIS for complex monitoring and process controlling of boler house maintenance:
  • communication with CS 
  • on-line monitoring of technology
  • komplex maintainance management
  • maintainance scheduler
  • alarming via e-mail, GSM module
  • electronic factory journals of equipment
Investor IVAX Pharmaceuticals, spol. s r.o.
Project Fermentation process control
Solution Control and supervision of the process of mycelium fermentation. The control system Yokogawa CS1000 arranges monitoring and control of fermentation tanks. Data from the control system concentrate in the data store and they provide a base to modules of master production information system, arranging:
  • management of recipes
  • production process management
  • analysis of samples from fermentors
  • creation of operation sheets
  • reports of continuous production control
  • analysis and presentation of data out of the operator station
  • long-term history recording of production items
Investor Farmak, a.s.
Project Production of non-sterile API (object 33, production plant PJ 20.08)
Solution Management and supervision of production of non-sterile API with a view of multi-purpose character for further production and with the possibility of processing raw materials and intermediate products with carcinogenic effects of the class 3. The control system Yokogawa CS1000 arranges complex monitoring and control of individual technologic units (reactor, centrifuge, dry kiln), auxiliary and control plants (detection of gas leakage, suction, collection and de-contamination of waste, heating and cooling system) and central monitoring of air-conditioning. The master manufacturing information system MES PHARIS® arranges:
  • management of Recipes and raw materials
  • production process management
  • long-term history recording of production items
  • displaying important information out of the frame of dispatching through the company intranet (on-line displaying of immediate, historical and aggregated data, time trends of immediate and historical data, etc.)
  • creation of a batch record
Investor Fresenius Hemocare CZ, spol. s r.o.
Project Manufacture of infusion solutions
Solution Management and supervision of infusion solutions manufacture in all the stages – weighing, preparation of solution, filling, sterilisation and adjustment. Implemented manufacturing information system MES PHARIS® arranges:
  • management of Recipes and materials
  • monitoring and management of production process
  • weighing management
  • monitoring and assessment of production equipment
  • laboratory sub-system
  • long-term history recording of production items
  • displaying important information out of the frame of dispatching through the company intranet
  • creation of a batch record
  • bidirectional communication with ERP system
Investor Farmak, a.s.
Project Production of non-sterile API (object 33, production plant PJ 20.09)
Solution The project continues the previous successful solution of production plant management PJ 20.08.As a result, there was integrated the production plant PJ 20.09 into the existing management of technology and manufacturing information system PHARIS® in the object 33. The project also includes central monitoring of demi-water production plant and monitoring of technological items from plants PK 20.01, PJ 20.03 and PJ 21.01.
Investor PLIVA – Lachema, a.s.
Project Manufacture of cytostatic API
Solution Management and supervision of production of cytostatic API. Control system Schneider and SCADA system iFix arrange monitoring of operation items and management of drying plants on process level. The manufacturing information system PHARIS® arranges:
  • management of Recipes
  • production process management
  • long-term history recording of production items
  • balances
  • displaying of important information out of the frame of dispatching through the company intranet
  • creation of a batch record
Investor PLIVA – Lachema, a.s.
Project Oxaliplatine, irinotecane and their inter-products
Solution Management and supervision of production of oxaliplatine, irinotecan and their inter-products. Control system Schneider and SCADA system iFix arrange monitoring of operation items and management of drying plants on process level. The manufacturing information system PHARIS® arranges:
  • management of recipes and materials
  • production planning and production process management
  • weighing management
  • operation diary
  • human resources management
  • long-term history recording of production items
  • displaying of important information out of the frame of dispatching through the company intranet
  • creation of a batch record
Investor Saint-Gobain Weber Terranova, a.s.
Project MES for manufacture of building mixtures
Solution Management of building mixtures manufacture. The manufacturring information system PHARIS® arranges:
  • management and creation of recipes
  • creation and editing of production orders
  • management and creation of materials
  • management of silos
  • management and control of electronic batch records
  • communication with ERP SAP